Harley shifter won t spring back. Clutch problems can lead to unsafe riding conditions. Sep 10, 2021 · The spring is inserted into the shaft part of the shift shaft and both ends of the V-shape are opened wide and hung on the pawl. If it does not then you may have a broken spring, however if it does spring back to center after each shift I would recommend replacing or lubricating you heim joints one on each end of the shift rod. Feb 1, 2016 · This shift pawl spring keeps the shifter pawl, which is attached to the external shift lever, engaged with shift drum whilst the return spring puts the shift lever back to its starting position, so the transmission is ready for the next gear change. A good transmission lets your bike change gears smoothly. Nov 6, 2009 · The bottom spring that puts the shifter back into its neutral position, does not look like the one in the book. Hits 1 & 2 good but won’t go any higher. i know what needs to be done and how to do it but my problem is i cant find this jam nut and allen head bolt and its driving me insane. Hi all, I am a brand new rider and got a 2002 Kawasaki ninja 250r that I've ridden for one week. Bad or worn out shift selector cable 8 FAQ’s Harley Shifting Problems 9 What happens if the Aug 8, 2011 · All done and still have same problem. That all changed though, when the shifter shaft, internal to the lid of the cowpie, broke the shift finger off a couple years back (yes, I said a couple YEARS). So Harley Davidson Gear Shift Linkage and Neutral Issues FixMyHogfreechannel 33. Don't drive the bike untill you get the broken piece of spring out maybe by draining the trans oil . I had some clutch adjustment issues recently, and have now found the problem. By understanding common causes and exploring potential solutions, you can tackle these issues head-on and enhance your riding experience. Either way, your motorcycle throttle not snapping back by itself is to be expected. I would go in the trans with a pencil magnet to retrieve the broken spring piece or that piece is going to trash some gears. May 19, 2012 · I'm no mechanic, but I recently had some similar symptoms. At this point all I'm trying to do is get it to a better mechanic than me, but I can't even move the damn thing. You can find an exploded diagram for your trans shift mechanism here: Gold Star Harley-Davidson & Outdoors | GEAR SHIFTER ASSEMBLY (onlinemicrofiche. When the spring breaks the loose piece drops down between 5th gear and the 5th idler gear and can cause tooth breakage . Old clutch looked fine, but getting the spring plate / grenade plate out of there is worth it. May 18, 2013 · It won't down shift at all. If the clutch is disassembled, you will need to rotate the mainshaft a little. I've had some difficulties shifting into neutral. It got so bad that I couldn't fully disengage the clutch with the lever pulled all the way to the handlebar. Somethings not hooked up right. Tranny Shifter Spring?August 09, 2016, 04:37:02 AM #3 betting my $$ on the spring,if you grab the shifter,can you feel a spring action when you move it up & down? if not,its the spring. Yet, like any machine, they can face mechanical issues. Just drained the oil today and guess what more metal on the drain plug magnet. There is (month old) fresh trans fluid (HD brand) in the tranny. 59K subscribers Subscribe Oct 5, 2020 · Ok I have a 14 TRI GLIDE and I was going for a ride this morning and it won't shift . Unfortunately the entire trans needs to be disassembled to replace the shift return spring. Jun 26, 2011 · Disconnect your shift linkage and move the shifting pawl back and forth as ibn shifting to see if it springs back to center. It popped down into first and just Jul 16, 2013 · Sunday on the way home from the book ride my shifter started sticking. https://go. Mar 13, 2016 · 03 Road King. By the way the bike only has 6700 miles on it. I have to move it back to Apr 8, 2009 · The bike shifts fine, but you have to push the shifter back down (or up) after you shift to be able to shift into the next gear. How Do You Shift a Harley into Neutral? To shift your Harley into neutral, first, make sure the engine is off so that the bike won’t move when placing it in gear. The transmission is constant mesh, meaning the gears have to be spinning in order to fit into the different gear patterns. To Tell When It’s The Transmission: Signs of bad shifter bearings and a faulty detent mechanism. Adjustments can be made that often correct shifting problems without digging into the transmission. Learn troubleshooting techniques for smooth gear transitions, including clutch engagement, idle speed adjustments, and thorough checks of the clutch cable and transmission. Use my foot to push it back down, wont return by itself. The rear brake has been "sticking" and therefore not returning fully when released. i bought this bike knowing the shifter pawl spring was broken. Recently it has started popping out of third and kind of "surging". Anyone have an idea why my gear shifter isn’t snapping back into the middle position after I shift it down? I just got the bike and haven’t had an issue with this happening until yesterday. Could not find neutral. The green neutral light went out but I wasn't in gear. If the shifter arm on the transmission does not "bounce back" = broken shifter return spring inside the transmission! Good Jun 7, 2025 · 2: How do I fix a Harley Davidson transmission that won’t shift smoothly? Answer: To fix a Harley-Davidson transmission, check the clutch adjustment, inspect the shifter linkage, and change the transmission fluid. I was out riding this weekend, and, at one point, my shifter did not return to "center" position after I upshifted. Nov 3, 2023 · This article dives into the 12 most common reasons why a motorcycle develops clutch or gear-shifting problems and how to solve them. All up shifts are good, no issues there. :2thumbs: Carlos Jul 29, 2015 · I am experiencing a bit of trouble when downshifting. There was a kind of chattering noise from time to time as well. Check the Dec 29, 2015 · This article applies to the Harley Davidson Softail. 25, clearly too much endplay so fitted new thrust washer and circlip, put bike back together and still had same problem. Any ideas on what this could be? Edit: It's a '90 Sportster 883, 4 speed. This makes it rattle. I thought the caliper was gummed up, so today stripped it Clutch fails disengage problem solution Harley Davidson If you have driven a car with a manual transmission before, you are sure to be familiar with what it is like to operate the clutch. jpcycles. How did the hook ends of the pawl look? Did you check the shift forks for wear? Specs are in the manual. com/a40626/S Jul 4, 2006 · Shifting Stuck I had the same problem with my '04 heritage a couple weeks ago, it would "stick" in 3rd or 2nd and I would have to pull over and ratchet it back down by hand. in the end I'm having to yank the clutch in and just stop at a higher gear. In our video below learn how to tackle the following tasks with confidence and ease: Disassembly Jun 1, 2025 · Fix broken bike shifter springs fast with our DIY repair guide. will this require a complete gearbox removal to change the springs or is it something Apr 29, 2009 · My 2003 xl 1200c has lost a spring or something in shift mechanism, when I shift it doesn't come back to the inbetween position by itself, Being I live on an island in s. Note, not recommended to do this because a broken piece of spring could get between gear teeth and *&%^ things up good. Before you pull the tranny or anything remove the shifter lever cross shaft from the bushing and grease it. Join me in the shop as we remove the inner and outer primary, clutch basket, starter jackshaft Jul 14, 2008 · i remember having this problem w/ a bike that was still under warranty a few years back. Jun 12, 2005 · There is no spring return on the shifter when I try to shift on a 2003 fxst. 3: What is the “Harley Clunk” and is it normal? May 4, 2010 · Broken shift return spring inside the trans . Take the nut off and take the rod loose from this short lever. Just flops around I finally got it into N and i tightened to both on the levers and the one holding the shaft on the right side of the shifter also. Dec 6, 2008 · Shimano 105 rear brake and STI on Jamis Quest, only 1000 miles or so. fixmyhog. Shifting was very hard. That last little bit you are moving the lever is just the freeplay of the clutch actuator arm against the push rod. Jun 19, 2015 · A return spring makes the gear shift pop back to the center position. Then my nightmare began, and I'm struggling to get back on the road again. The tension of the gearshift is strong enough to bring it back to the neutral state whether you step on it or scrape it up, but the stronger it is, the more likely it is to break at once. Mar 20, 2012 · The spring doesn't usually break into pieces but I guess it would depend on how the spring breaks and where it ends up. Dec 29, 2015 · Went for a ride today and had a problem shifting. It will also be a good time to replace all of your bearings. Nov 15, 2007 · As with the shift fork, you will also need to disassemble the engine to repair the problem on sporties. if your shift lever just falls down about 1" and won't return to the normal position, then the shifter pawl spring is likely broken. I watched the how to videos posted here and He says that spring is overkill if you're not running high horse ponies, put the OEM spring back in. No issues before that. Harley Shifter Shaft, Arm, & Linkage-Don't Get Stranded! Jul 29, 2023 · Harley-Davidson uses a centering spring on the shift lever to return the mechanism to the center after rotating the shift drum. Shut off the bike and moved the gear shifter by hand to inspect and everything on Apr 21, 2025 · Experiencing clutch issues with your Harley Davidson? You’re not alone. Sep 16, 2018 · Replaced Shifter Shaft Seal, Still Leaking! Started by Rusticwater, September 16, 2018, 01:00:36 PM Previous topic - Next topic 0 Members and 1 Guest are viewing this topic. Shifted up to 2nd gear, still nothing. May 9, 2015 · Hi Folks, I've removed the controls on my standard bars several times before with no issues but upon putting on a set of drag bars have found that the throttle is very tight and doesn't spring back. 🔧 Sign up for the free FMH newsletter to receive the latest Harley repair & maintenance tips delivered right in your inbox. Aug 28, 2012 · '88 Sportster 883. Start with both cables having no tension then tighten the "open" cable to take out all the slack so there is no lag in the throttle. Time to dig deeper, shifter cam ? Shift forks ? Shift fork shaft ? Checked endplay on shifter cam thrust washer, it should be 0. What is a Transmission? A transmission is a part of your motorcycle. Mar 18, 2025 · When it comes to dealing with Harley Davidson transmission clutch issues, there are key steps you can take to guarantee a smoother ride. Your problem is probably being caused by a missing spacer or the parts were put back in incorrectly (the 10mm movement Jan 7, 2017 · Had it happen twice to me on the front shifter (heel/toe) but not on the back shifter, knock on wood. If you are replacing or reinstalling the stock shift linkage on your Harley, it is important to assemble it back to the exact position it was in previously. Sep 15, 2014 · Last year the shifter spring broke and was replaces with a JIMS replacement spring. ? If it's in the transmission I'm screwed. Inner and outer primary must come off. What are the causes for a hard-to-find neutral?. Jun 17, 2021 · Contents 1 Why Harley’s Transmission Would not Shift? 2 Causes of Harley Davidson Shifting Problems 3 01. From what I understand, this is relatively normal for Harley's and there is a specific area that needs attention. It runs fine (after needing an impossibly long warm up every It looks like the shift shaft is rotating in the engine, so I’d say your problem is something wrong with the shift mech and shift drum. 10mm. This is an internal part and would require at least pulling the clutch cover for access to shifter parts. She landed on the shifter side. First to neutral or second to neutral won't harm anything. I took the cover off and removed the broken piece so I wouldn't chip the gears and setup a temp Apr 21, 2013 · This is the second time that I need some help. First time it wouldn't drop below 3rd. Specs in the manual. Rocking the bike back and forth when stopped also won't hurt if you Jul 18, 2009 · I was wondering if anyone else ran into this problem. Aug 30, 2007 · I have a 2000 r1150GS with 20K miles on it, recently purchased. Released the clutch lever and didn't move. Feel for the spring tension. I have removed it from the handlebars several times and I believe all parts are reinstalled properly. Then, move the lever backwards and feel for the spring tension there. To replace it the splined shaft the shifter attaches to needs to come out. Then, let go of the shifter and see if it springs back up. Appreciate your help! Oct 13, 2012 · Too much and the throttle won't snap backtoo little and there is a big lag in the throttle response. Harley grips, I tried moving the housing over so no way it could be hitting the end of the bar, not getting pinched by the switch housing, lubed the cables, greased the Oct 27, 2014 · I have a 2000 Road King with a H-D Screamin' Eagle Six Speed gear set installed. From addressing clutch slipping to troubleshooting engagement problems, a thorough approach is essential. Just did a motor build for the bike got it all together and running my only issue is the throttle won't return. Same thing for shifter cam end play. Then the shifter forks and drum. 0025-0. Jul 20, 2009 · "The internal shift linkage has a return spring that is designed to center the shifter shaft after you have shifted either up or down. They are better than nothing. With the bike stopped, use your left foot to depress the shifter until you feel a slight click. I did a service (primary/oil) and then noticed slop in the shifting, mocked it up to clapped controls, Got the mids on now and can shift without clutch through gears but have to slightly tap down to reset the shifter and can roll though gears that way and vise versa going down ? Shifter pawl adjustment ? Shifter spring trans ? Bad clutch ? Sep 9, 2018 · So recently I picked up a soft-tail that was described to me as a 90s crate evo engine, late 70s primary and a early 70s 4 speed ratchet top but it was too cheap and cool looking to pass up. I bought the service manual. The manual means don't try to shift through all the gears when stopped. If so, it can still be shifted by manually moving the lever to the center position after each shift. I haven't seen one that has locked up the rear wheel but again, I guess it is possible. Whether you’re dealing with slipping, sticking, or a hard pull Apr 23, 2012 · I'm sure I'm not the first person to be cruising down the road only to find that when you go to shift you find yourself a little limp. There's a spindle inside that is what your gear shift lever is connected to. Yes it's a big job replacing that spring. When I shifted from one gear to another, the shift lever didn't "spring back" if you know what I mean. when repairing this,inspect gears right under the spring as everytime ive seen this happen,the broke part of the spring pass`s thru the gears & damages them Sep 12, 2019 · I can find 1st but won,t shift into higher gears without a lot of coaxing ,no slippage and once in gear stays there but e Won,t easily engage. Also, when you put your shifter shaft back through the housing, make sure to put a bit of anti-seize grease on it. I've completed enough disassembly to get the shifter assembly out, and the broken spring off the shaft. It i felt this may help someone in a similar situation. e. However, many riders have encountered issues with their 6-speed transmission in recent years. Nov 27, 2024 · A HARLEY FOUR SPEED SHOP MANUAL IN VIDEO FORM! Follow along and learn all of the skills you need to get miles and miles of trouble-free shifting out of your Harley-Davidson Big Twin Four Speed transmission, including adjustments to the Harley Davidson shifter shaft for optimal performance. Then the tranny top cover. Check all bolts to make sure everything is tight in the shift linkage at least twice a year. Edit 2: Forgot to mention, the shift lever is loose, too. Just wondering if any of you knew 05 Harley Davidson XL 883 Sep 13, 2024 · Struggling to find neutral on your Harley Davidson? This comprehensive article explores the nuances between 5-speed and 6-speed transmissions, offers expert shifting tips, and highlights common mistakes to avoid. 7K views 8 replies 5 participants last post by rc4man May 4, 2021 J However, when I get up to 5th gear as I start shifting down eventually the shifter doesn't spring back. In this article, we discuss problems with the Harley Davidson 5-speed transmission. Jan 8, 2024 · Riding a Harley Davidson is a unique experience. Keeps away the annoying rattle of my shifter bouncing around Have you ever felt the frustration of struggling to shift gears on your beloved Harley Davidson? We’ve been there, too. It will edge forward if you muscle it a bit Anyone ever have this issue? 107 M8 with 6 spd 5K miles Was out on the bike for about an hour before it started. Bike does not shift gears, could not find neutral. These things come from the factory almost dry and it will get so stiff as not to allow the return spring to The only part of the shift pawl assembly that is seen on an assembled transmission is the shift shaft that exits from the left side transmission case and is secured into the transmission shift arm. Apr 30, 2012 · okay i've searched high and low online and through my manual on how to adjust my shifter pawl. everything ive found shows where the jam nut and allen head are I had an issue riding yesterday. The tranny had to be completely removed and reinstalled to replace the spring Five hundred in labor. I just had Nov 18, 2011 · Pawl Shifter Spring Started by badbonz, November 18, 2011, 08:23:21 PM Previous topic - Next topic 0 Members and 1 Guest are viewing this topic. Now she won't shift up or down, and the rear wheel is locked up, even with the clutch in. Something is most likely bad there. The shifter is not returning to center after shifting. am i making Jun 10, 2012 · Hi guys my 92 Dyna shifter shaft spring broke (the bottom thick one) the little nub got chewed up by the main drive gear and the fifth gear (upon inspection the gears don't appear to be damaged) any way I need to pull out the shifter shaft and replace the spring, my question is do I have to When this spring becomes damaged or broken, the throttle body loses its elasticity and remains open until it is manually drawn back via the foot-operated throttle pedal or through the assistance of gravity. the shifter linkage wouldnt spring back. * I have been riding it for the last 4 months and even took it on a 600 mile trip without any major problems. I made the mistake of trusting my bike to a local shop said to be experienced with Shovels. Causes of gear-shifting issues can include worn-out shift selector cables and friction in the linkage between the shifter and the bike’s transmission. Then, move the forward like you are going to shift into low gear but don't actually shift the transmission into gear. Inappropriate use of the clutch lever (releasing the clutch lever abruptly) 7 05. Some problems are easily enough fixed on Mar 5, 2011 · I put a spring on the back side of the shaft to take up slack. How To, Harley Davidson Loose Transmission shift lever. So the spring for my shifter broke inside the transmission. If thats the case what is involved in fixing or replacing the spring. But sometimes, you may have issues with the transmission. Check out my alternative indie band, Gra Nov 9, 2020 · Pretty sure my pawl spring broke over the weekend on my 92 convertible. I had 0. The only way to know is remove the clutch cover and watch the shift shaft operation with the drum. You already checked the pawl spring. I think it would be difficult to ride, since you would have to put your foot on opposite sides of the shift lever every shift. Despite the brand’s reputation for durability, owners have In this video I will walk you through the process of removing and replacing the shift shaft spring on a Harley Davidson Sportster. I was looking at this Jim’s kit JIMS 5-Speed Shifter Upgrade Kit - 8070 Harley-Davidson Motorcycle | Dennis Kirk Will this work on my bike? They Sep 7, 2023 · In part 2 of this video we will be removing a worn out shifter shaft lever the proper way. Put that back in and she adjusted right up. One common problem riders encounter is clutch trouble. How To Maintain The Harley 103 Engine? Apr 21, 2025 · If you want to shift through all the gears when the bike is stationary, you must rock it back and forth a bit in order to line up the shift dogs on the gears. Take things apart if need be, you need to find what's causing the linkage binding or the return spring can break. Then 4th and finally 5th. It requires pulling the gear set to do this. Sep 2, 2018 · 03' VRSCA/ 15K I just went out to my bike which I left outside overnight at my cousin's house, and when I went to leave, I geared into first. - Harley Davidson FLSTC - FLSTCI Heritage question Jun 30, 2023 · If the shifter returns at all indicates the shift return spring isn't broken. I did the typical stuff that is suggested on this site. If the shift arm has extra play in it and wobbles back-and-forth, your splines on the shaft will get worn out. Sometimes all is well and sometimes not, at times when dropping to fourth, the shifter seems to go as normal, but it is almost as if the gears do not Are you having trouble with brake levers that don't spring back? Check out my latest video on how to fix the problem. It controls the power from the engine to the wheel. Feb 9, 2023 · Do you have a shop manual for your bike? Or at least a Chilton's or a Clymer's. The shifter doesn't pop back up and it won't go down. Gear shifting into neutral 4 02. Change the Shift Shaft and Front Shift Lever and you'll be back on the road. It just stayed up (and my heel shifter down, of course, close to the floorboard). it wasnt a mechanical problem but rather something about the seal where the shaft goes into the tranny needed to be relubed. If the shifter and linkage bind, try to lube the shifter shaft and heim joints. Jul 14, 2022 · Hello! Workin with my neighbor on his ‘03 low rider. I don't know if it has anything to do with this, but I did put a new clutch cable on yesterday because the old one broke, but it is disengaging the clutch and the lever arm is moving properly. Learn to diagnose sticky gears, replace spring assemblies, and prevent future failures. Transmission problems on your Softail can range from the mildly annoying to major problems if they aren't addressed right away. In the diagram, Part # 13 is your jam nut Feb 16, 2025 · Anyone have problems with the shift lever not springing up when shifting down ? Pre-2007 Harley-Davidsons with a five-speed transmission, you need to know how to make a correct shifter pawl adjustment. But I don’t want those rivets failing hours from May 27, 2018 · I need some help here. I don't feel like its a spring or it would stick all of the time. When I upshift I have to push it down to shift up again and when I down shift I have to lift up on it. This crucial component of the bike’s drivetrain is responsible for shifting gears and transferring power from the engine to the wheels. I have an 07 Deluxe with the 6 speed transmission and once in a while, when I'm shifting, it goes into gear but then it won't go into the next gear. The previous owner finished riding it to work by raising the shift lever back up to engage the next Aug 31, 2009 · The shift lever has a return spring that pulls the actuator back up. com) If that doesn't take you to the Gear Shifter Assembly page, just scroll down and find it. I have a slide-adjustable linkage, but it wasn't loose (I pulled Oct 1, 2017 · Does your shift lever still "spring" back to center when it's pushed down or lifted up? If the lever does not return to center by itself, the shift pawl spring is probably broken. com/motorcycle-transmission-components?utm_source=youtube&utm_medium=description&utm_campaign=How_to_Fix_Sportster_ Mar 20, 2009 · The manual says it might be clutch drag, bent or broken shift return spring, Bent shifter rod, shifter forks sprung, corners worn off shifter clutch dogs, or hydraulic clutch circuit not bled correctly. Also all the gears have to be inspected for burrs and chips . I also notice it looks like your centering spring is broke, so something may have come loose. May 4, 2021 · Throttle won’t snap back Jump to Latest 3. It's not every time but more often than not. So, to explain it better. You know when you shift, the lever comes up a little after the Aug 30, 2023 · FIXED------HELP Clutch on Sportster won't let go of transmission Jump to Latest 7. Occasionally you'll find a machine that shifts into one gear, but won't shift into the next gear. I thought maybe a Shop Transmissions - https://www. This is what cause rattling in your shifter. I can go up to 6th, but it won't go down below 5th now. The issues finding neutral continue. If the spring breaks, then the shaft stays in whatever gear it is moved to. From low fluid levels to insufficient knowledge or experience, we’ll delve into the nitty-gritty However, the return spring on the actuator arm on the clutch housing is relatively weak and isn't enough to overcome the friction of the clutch lever/cable. Jun 27, 2019 · Doc Harley from the Service Clinic at Low Country Harley-Davidson to help you with the health of your motorcycle! This week he shares a tip on how you can avoid finding yourself with the gear Apr 8, 2024 · Sometimes a worn shifter rod lever that won't tighten on the shift shaft can do the same thing. A professional is going to charge you a bundle getting down to the problem, as many of these can require a complete tear down of your transmission, clutch and shift lever. If problems persist, consider professional help. 5 days ago · The spring that makes the shifter shaft return to the middle position after shifting gears has broken. Was told that it could be the spring on the shifter pawl. I have to put it back with my foot. This indicates that the transmission has shifted out of gear and into neutral. This will narrow down where the binding condition is being caused. Anybody point me in right direction? Maybe shifter pawl or spring? Any help would be GREATLY APPRECIATED! Jun 23, 2009 · My 06 harley sportster shifts up and now is stuck in 5th gear because it won't shift back down, the shifter moves freely going down, but won't change gears 1 helpful 2 answers Apr 29, 2015 · In my introduction i described the problem i was having with my 2002 xl1200c. I went to downshift and the shifter didn’t spring back up like usual. It goes into first fine but when I shift up it will go into 3rd maybe and be stuck. So I sent it back and bought genuine Harley grips! Same damn thing happening! The throttle does not spring back, no matter what adjustment I Jun 15, 2023 · Dealing with Harley Davidson 5 speed transmission problems? Discover effective solutions and troubleshooting tips to easily address the issue. Jul 22, 2017 · If the shifter doesn't return to the center position and you can't feel it spring back to center the spring is broken. May 11, 2004 · My shifter arm spring is broke i found a few posts that were a little old and just had a few questions. Shift lever becomes difficult to operate 6 04. brought it to the dealer. Most likely gear shifter return spring in the gearbox. Then slowly adjust the "close" cable until you get the snap back you want. I’m easy on my clutch and don’t dump it or shift without clutching first, so it makes sense that it’s nice still. This means the lever is not tensioned and has c10mm of play. Lighting comfort is greatly affected by whether or not the clutch lever and Aug 22, 2021 · Does the shift lever return to "center" when it is pushed down? If it stays in the down position the shifter pawl spring is broke. Apr 1, 2010 · Got on the bike this morning, stomped it into first and heard a snap. Not a real common problem Doc Harley from the Service Clinic at Low Country Harley-Davidson to help you with the health of your motorcycle! This week he talks about how your heel toe shifter levers can be adjusted to fit Jun 8, 2011 · The centering spring is broken on my 5 -speed can't find any info on how to change this in either HD shop manual or chiltonsdid a search of site and cant find any detailed info. Harley Davidson motorcycles are known for their reliability and performance. It’s essential to know the signs of a failing clutch. I rode it to the dealer that way (scary ride in city traffic without the ability to fully disengage the clutch). I just thought I'd post a quicklook what happened to my bike message. 8K views 9 replies 5 participants last post by Andy from Sandy Aug 31, 2023 S Jul 1, 2010 · Hi everyone. went to the stop sign, an noticed that my gear shifter did not pop back into ready position to shift up into second. This Harley shifter system has had problems for years and it has many points of failure. Get the In this video you will see how to tighten your shifter arm. Slipping clutch: Bike moves slowly at high revs. Cramped linkage 5 03. Just to follow up, shifter pawl looked fine, but adjusted it again just in case. If the gear on the shift shaft has slipped out of position with the gear from the shift drum actuator (the gears are in the wrong position) or the spring has become unhooked) you get the no shift condition. But while it's running, it will move, and the clutch disengages. Lots of miles? May 3, 2014 · Well it does but it's hard as a mofo, and really pissing me off While in first I try to put into N and it just skips to the next gear, then I shift down and go right past N again, sometimes I have to turn off bike just to get in N!! What can I do to fix this? Jan 8, 2024 · If you get the broken spring piece out of the trans you can put oil back in and operate the bike. I have to lift it to the position and shift down. Common Signs Of Clutch Problems Hard gear shifts: Gears won’t change easily. Is this a bent shift fork issue? I've had the trans gear set installed for a few years, maybe 30,000 Harley Clutch Drags, Wont Disengage | Hard Shifting and Can't Find Neutral Twins Moto Garage 3. The trouble is the downshift from fifth to fourth. When I went down the shifter peg/arm got messed up, and now the bike won't roll even while squeezing the clutch in. Be sure to replace the entire Harley shifter pawl assembly; not just the spring. If I manually push the lever back the brake light goes out. This problem is often caused by the shift return spring which returns the shifting lever to its original position. Trans won’t shift into 3,4,5 gear. This caused a problem when down shifting, when I went down, I would have to move the leaver back up with my toe or I couldn't shift down again Apr 28, 2006 · Check the operation of the shift arm on the transmission separately too. Been more careful about how hard I shift since I started having issues. Oct 3, 2021 · So took my 2016 cvo roadglide ultra out for a ride did about 150 mile ride just about 3 miles from home I went to up shift I realized that the front shifter was alittle out of adjustment went to shift into another gear this time I used the heel shifter and it was touching the floor board. Jul 17, 2023 · Harley-Davidson motorcycles are known for their iconic design, powerful engines, and smooth ride. Read about upgrading the shifter assembly but couldn’t find any specifics. It's a 2005 Softail. When the spring breaks, the shift lever has no control and flops Sep 27, 2022 · For all Harley Davidson owners, we will discuss some common reasons, symptoms, and possible solutions behind most shifting problems that you may encounter. It helps you shift gears smoothly and maintain control. The brakes work flawlessly. It will downshift to second at higher revs. How To Harley Davidson Street Glide Clutch Adjustment. Also don't use a heal shifter if there's one on your bike. The entire trans has to be disassembled to replace the spring . Symptoms of a problem may include difficulty moving the shifter into different gears or sudden loss of power. Aug 12, 2009 · 2245 Views 7 Replies 6 Participants Last post by berserker, Aug 15, 2009 S May 7, 2023 · Consulting with professional, inexperienced mechanics specializing in Harley-Davidson motorcycles can help diagnose and resolve any transmission problems you may be facing. The shift linkage moves free. * I noticed that the Jan 7, 2016 · Harley Davidson Sportster: Transmission Diagnostic Guide Shifting problems as well as noises can originate from different areas inside and outside the transmission, including the shifter, linkage, clutch, primary drive and more. Oct 29, 2019 · Additionally Make sure all the bolts are tight on the shifter clamps and arm clamps and use blue thread lock on all of them. Is this a common problem that Harley Davidson is ignoring? Oct 3, 2011 · My brake lever isn't fully retracting back causing the brake light to stay on. as it stands now the shift lever assy hits a gear before it will come outthe gear spins on shaft but wont move Nov 7, 2014 · I adjusted the length to match the stock connector rod it replaced and now it won't upshift beyond 3rd gear - any suggestions? Should I adjust it longer or shorter - I'm thinking longer. do not ride the bike anymore if this happens. May 20, 2011 · If the shifter is not returning to it's "center" position, the shifter pawl spring is probably broken in the transmission. Oct 24, 2014 · Shifting into neutral and shifting gears when stopped are very different. The third pedal must be pressed in order for you to be able to shift gears. Why it didn't work? Shift return spring was broken and here you can see How to replace a cracked spring by Nov 25, 2014 · hi everyone it would seem that i have a broken shifter return spring on my 1990 electraglide sport , after spending some time searching for an FAQ on the subject ive decided to pick your collective minds. Have I lost a spring? I cannot figure it out. please! I bought some after-market grips, and like one poster said, I found the clearances weren't right. I teach you how to properly inspect your Harley shifter shaft, shifter arm, splines, and shifter linkage. May 18, 2023 · I have a 2014 Electra Glide Ultra Limitedjust hit 30,000 miles and had to install my THIRD set of a Shift Lever and Shaft as they keep stripping out making my bike unable to shift. . 9K subscribers Subscribe Oct 10, 2022 · Harley-Davidson Shifter Stuck: Part II Whiskey Mechanic 243 subscribers Subscribed May 6, 2023 · Gear shifting problems are another common issue with Harley-Davidson motorcycles. Inability to shift gears. If your shift arms are not properly aligned or your Harley-Davidson gear shift linkage is set to an incorrect length, you may experience binding, which will limit or diminish your leverage. Clutch problems can be frustrating and impact your ride. Watch and learn. Aug 20, 2011 · Follow the shifter reach rod that runs from the shift lever back to a short lever on the transmission. Still get the good solid grab from that new clutch pack. So, what are the common Harley Davidson 5-speed transmission problems? A slipping clutch, issues shifting to various gears, and a shifter not returning to the center are among the problems. alaska and there are no dealers close by, does any one know how complicated it may be for me to remove the side cover 1990 Heritage Shifter does not spring back after shifting gears, up or down. The ones I have seen in the work Manual shows the ends of the spring close together the one in this bike it is more of V the shape. I was riding one day and it just quit going, engine runs fine but no power to back tire, since it sat in storage for so long i thought the old oil messed up the friction pads on the clutch so i tore into the In this video, Bob gives us a clear view of the Harley shifter shaft and shows us how frequent inspection is the first step in avoiding excessive wear. No need to disturb any gears, bearings etc Is there a way to get the arm out with the The clutch is a vital part of your Harley Davidson. We also cover how to fix them. I'll show you how to fix this in 15 minute. May 27, 2008 · Hi all. Check the shifter linkage for binding and lube the pivot points. But fear not, because in this article, we’re going to reveal the common causes behind Harley Davidson shifting problems and provide you with troubleshooting solutions. With the engine off and the bike on the kickstand with the transmission in neutral, gently depress the shifter lever down until just before it shifts. dfi odzpob ofeeyw yrnc lgmdjc cislc tbafy ydxc ywvi pxceoce